The future has arrived: new automated laboratory testing system speeds up results and improves quality

April 3, 2018 at 1:47 pm Leave a comment

By Katherine Brind’Amour

A woman wearing a lab coat and rubber gloves puts medical specimens in plastic holders. Behind her is a large automated lab testing equipment. A bio-hazard bin is on the right.

Senior Technical Specialist Terri Neibauer prepares to load specimens into the Roche cobas® 8100 system.

When you go shopping for testing equipment responsible for churning out 5,000 or more specimens per day—some of which have life-changing or therapy-altering implications—you have to make sure you really get what you pay for. That’s why a team of more than a dozen people took its time selecting the Roche cobas® 8000 Chemistry Analyzer and 8100 Pre-analytical System, an automated laboratory testing system so complex that you half expect it to whip up a cappuccino with extra froth for you while it processes patient samples on its conveyor belt-style “track.”

“We were looking for a way to consolidate several different analyzers into one system, connected by a very robust automation line,” says Terri Neibauer, senior technical specialist at Penn State Health Milton S. Hershey Medical Center’s Automated Testing Laboratory. “We knew that the right system could help reduce the burden of manual sample tracking, expand our offerings for tests and improve our turnaround time, accuracy and quality.”

The team already has assurance they made the right choice.

Automated Laboratory Testing System - Penn State Health Milton S. Hershey Medical Center

A new way of doing things

“The initial perks of the Roche system were practical. It takes the place of numerous analyzers we had all over the lab, each one serviced by a different company with its own procedures,” says Thomas Stipe, manager of the Department of Pathology and Laboratory Administration at the Milton S. Hershey Medical Center. Starting in 2015, Stipe and his laboratory team members made trips to several other hospital systems to see the system and its competitors in action.

“The cobas system processes samples faster and more accurately, so it opens many future opportunities for capacity, quality assurance and research,” says Stipe. “Selecting it was the best way to make the possibilities we wanted available to us all at once.”

The new system—which, when added to renovation expenses, totaled over $6 million—has resulted in significant improvements in laboratory function. For example, simply reducing “flagged” samples from 20 percent down to 10 percent means technicians have 500 fewer samples they need to manually review and interpret each day.

“All in all, the new system will enable laboratory specialists to spend more time analyzing results that really need their expert interpretation,” Stipe says. “It also opens up time for essential quality improvement projects and better communication with clinicians.”

And that’s not all. The new automated system has direct implications for patient care—the team’s primary consideration in upgrading the lab’s equipment.

Outside the limelight, but a crucial part of patient care

Heart attack patients need to get from the door of the Emergency Department to a catheterization lab within 90 minutes. Before they can do so, however, doctors need to know for sure if it’s a heart attack. To find out, they draw blood for a cardiac troponin test and await the results. Thanks to the new automated system, they’ll be waiting 11 minutes less from now on, meaning patients in the midst of a heart attack can get appropriate treatment that much sooner.

Since its late February debut, the cobas 8000 has also enabled faster results for patients on the operating table for parathyroid removal, shaving 10 minutes off the time to complete an interoperative parathyroid hormone test. Since the procedure can’t be completed until the results come in, that time savings is advantageous for patient safety.

Heart attack and parathyroid surgery patients aren’t the only ones to benefit. Certain tests that used to be run only a few times each week during normal business hours, such as those for hepatitis or insulin levels, now come through 24/7. And since the system doesn’t rely on human intervention to match results to patient records or move things from one machine to another, most patients will have results reported to their physician faster than in the past.

Behind the scenes of an automated laboratory

Wide shot of new Roche cobas® 8000 Chemistry Analyzer and 8100 Pre-analytical System. A row of metal boxes with blue plastic covers on the front stretch through a large room. A conveyor belt covered in blue plastic is to the left of the metal boxes. A monitor hangs on the back wall, and a lab technician is visible in the background.

The new Roche cobas® 8000 Chemistry Analyzer and 8100 Pre-analytical System process lab samples faster and more accurately, ensuring that patients get appropriate treatment sooner.

The Roche system operates fairly independently. When it receives a sample, robotic arms scan the barcode to register all ordered tests and immediately start processing the sample. The system then sends the sample down the line to whichever instruments are required for the ordered tests.

When testing is complete, the cobas 8100 refrigerates and discards the samples as appropriate. In time, the system may also be programmed to automatically identify and set aside samples for research.

“Our lab has developed computer rules that the system follows for each type of test. Almost everything is automated, so human error is reduced, and the medical technologists can focus on work that is a better use of their time and skill, such as improving quality and patient safety,” says Yusheng Zhu, medical director of Hershey Medical Center’s Clinical Chemistry/Automated Testing Laboratory. He also co-directs the Pathology Core Reference Laboratory. “It’s a very efficient workflow.”

The ability to focus on improving patient safety is paramount to the laboratory staff, who take their role in the patient’s experience and overall health very seriously. All of the five dozen technicians who touch the new system on a regular basis had to attend two weeks of training classes to learn to use it. After all, the machine is no good without experts who know how to make the most of it.

“I think a lot of people don’t realize how involved we are in helping physicians make good decisions for people’s medical care,” says Neibauer. “I can’t say enough how much we take it to heart that the results we report are accurate, received in a timely manner and meaningful, so physicians can make the right decision sooner.”

They do a good job of it, too. For 18 months, the Hershey Medical Center laboratory was under renovation to prepare for and install the Roche system. In the meantime, the lab staff continued processing thousands of daily samples without a hitch—with saws and hammering just opposite a plastic curtain at their backs.

“You might not see us, but we’re working hard to make sure you’re well,” Neibauer says. “And the fact that we went to great lengths in terms of time, training and expense to get the new automation system is a testament to that.”

Entry filed under: Alumni.

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